以两亲性单季铵盐分子为模板剂合成的多级孔SAPO-34分子筛
Hierarchical SAPO-34 templated by amphiphilic single-quaternary-ammonium surfactants
作者单位E-mail
申学峰 中石化(上海)石油化工研究院有限公司, 上海 201208
绿色化工与工业催化国家重点实验室, 上海 201208 
 
丁佳佳 中石化(上海)石油化工研究院有限公司, 上海 201208
绿色化工与工业催化国家重点实验室, 上海 201208 
 
刘红星 中石化(上海)石油化工研究院有限公司, 上海 201208
绿色化工与工业催化国家重点实验室, 上海 201208 
liuhx.sshy@sinopec.com 
摘要: 设计合成两亲性的单季铵盐分子作为助结构导向剂,两亲性分子具有晶体生长抑制剂或者致孔剂作用,最终导向合成多级孔/小晶粒SAPO-34分子筛。助结构导向剂减少Si进入AlPO4骨架,降低分子筛的强酸酸性。相较于传统的SAPO-34分子筛(CS),添加助结构导向剂合成的多级孔SAPO-34颗粒尺寸较小,介孔孔体积较高,强酸酸性较弱,其在甲醇制烯烃反应中的双烯(乙烯和丙烯)选择性提高约4%,催化剂的寿命延长一倍。
关键词: SAPO-34  两亲性分子  多级孔  甲醇制烯烃反应
基金项目: 上海市优秀学术/技术带头人计划(No.20XD1433000)和上海市青年科技英才扬帆计划资助(No.21YF1459600)资助。
Abstract: The introduction of mesopores and downsizing of the crystals of SAPO-34 can enhance its diffusion efficiency, leading to high catalytic activity in methanol-to-olefin (MTO) reactions. Amphiphilic single-quaternary-ammonium molecules with different lengths of carbon chains ([N+(CH2CH3)3-CnH2n+1] [Br-], Cn-1N (n=4, 6, 8)) were designed and synthesized as co-structure directing agents. Due to the electrostatic interaction, amphiphilic molecules acted as crystal growth inhibitors or pore-forming agents, which resulted in the formation of hierarchical SAPO-34 (HS) zeolite with a smaller crystal size. When the carbon chain length was four (C4-1N), the hierarchical SAPO-34 zeolite (HS-4) was synthesized with a smaller crystal size and without other crystal phases. SAPO-34 zeolites with high mesopore volume (HS-6 and HS-8) were synthesized with C6-1N and C8-1N as co-structure directing agents. Without adding a co-structure directing agent, conventional SAPO-34 (CS) was synthesized. There were many tetrahedral particles in CS, which is the early morphology of the cubic particles. The results of the X-ray fluorescence spectrometer (XRF) and 29Si magic angle spinning nuclear magnetic resonance (29Si MAS NMR) indicated that Cn-1N molecules restrain Si atoms from incorporating into the AlPO4 framework. The results of NH3-temperature-programmed desorption (NH3-TPD) proved the strong acid gradually decreases in the order of CS > HS-8 > HS-6 > HS-4. The diffusion behaviors of methanol molecules in HS-4, HS-6, and HS-8 were better than in CS. HS-4 showed excellent catalytic performance in MTO reaction:the selectivity of ethylene (C2H4) and propylene (C3H6) (84.4%) has improved by about 4% compared to that of CS (80.5%), and the catalyst lifetime of HS-4 was about two times the lifetime of CS. HS-6 also exhibited high selectivity of C2H4 and C3H6 (83.5%), and its lifetime was almost the same as HS-4. HS-8 had a high mesopore volume, but the higher strong acidity promoted hydrogen transfer reactions, leading to alkanes, aromatics, and coke, so the lifetime of HS-8 in MTO reaction was slightly prolonged.
Keywords: SAPO-34  amphiphilic molecules  hierarchical pores  methanol-to-olefin reaction
投稿时间:2023-05-31 修订日期:2023-10-11
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申学峰,丁佳佳,刘红星.以两亲性单季铵盐分子为模板剂合成的多级孔SAPO-34分子筛[J].无机化学学报,2023,39(11):2065-2073.
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Support information: 相关附件:   20230210_新型模板剂导向合成高性能SAPO-34-SI-revised.docx