表面活性剂对陶瓷基底化学镀镍的作用机理及镀层性能的影响
Effects of Surfactants on Electroless Ni-P Plating on Al2O3 Ceramic and Properties of Coatings
作者单位
周凤玲 中国科学院上海硅酸盐研究所上海 200050
中国科学院研究生院北京 100049 
李效民 中国科学院上海硅酸盐研究所上海 200050 
高相东 中国科学院上海硅酸盐研究所上海 200050 
摘要: 采用酸性化学镀技术在Al2O3陶瓷片表面沉积Ni-P镀层,通过电感耦合等离子体发射光谱,X射线衍射光谱和扫描电子显微镜等分析测试,对镀层的成分、物相和形貌进行了表征,考察了表面活性剂种类、掺量等因素对镀层表面性貌和性能的影响。结果表明,当添加5 mg·L-1 SDS时,镀速从14 μm·h-1增加到17 μm·h-1,随表面活性剂添加量继续增加,镀速呈减少趋势。添加表面活性剂能够不同程度的消除化学镀Ni-P镀层固有的胞状组织,提高表面致密性和平整性;镀层自腐蚀电流密度从43 μA·cm-2减小至3.5 μA·cm-2,镀层的耐腐蚀性能显著提高。根据电化学理论和实验规律,探讨了表面活性剂在化学镀镍磷合金反应过程的影响机理。
关键词: 化学镀  表面活性剂  陶瓷基底  表面形貌  胞状组织
基金项目: 
Abstract: N-P coatings were deposited on Al2O3 ceramic by electroless plating and characterized by XRD, SEM and induced coupled plasma (ICP-OES). The effects of three surfactants in the electroless plating such as CTAB(Cetyl Trimethyl Ammonium Bromide), SDS(Sodium Dodecyl Sulfonate) and Tween-20 were investigated. The results show that the deposition rate of the coatings increases with a small amount of surfactants whereas it decreased with more surfactants. And the concentration of phosphor in the coatings decreases with the addition of surfactants. The addition of 5 mg·L-1 of CTAB eliminates the cell structure of traditional Ni-P coatings and improves the uniformity of the coatings. And the Icorr of the coatings decreased from 43 μA·cm-2 to 3.5 μA·cm-2 which indicated a better anticorrosion property. Based on the investigation of the experimental parameters,the effects of surfactants in the reaction process of electroless plating Ni-P coatings were analyzed according to the electrochemistry theory.
Keywords: electroless plating  surfactants  Al2O3 ceramic  surface morphology  cell structure
 
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周凤玲,李效民,高相东.表面活性剂对陶瓷基底化学镀镍的作用机理及镀层性能的影响[J].无机化学学报,2009,25(9):1584-1589.
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